Lab Manual

Sub Code: 12155

Part A

1. Removing and replacing of pressure plate and clutch plate, fingers adjustment and clutch plate relining.
2. Dismantling, inspecting and assembling of sliding mesh gear box and finding out the gear ratios.
3. Dismantling, inspecting and assembling of constant mesh gear box and finding out the gear ratios.
4. Dismantling, inspecting and assembling of synchromesh gear box and finding out the gear ratios.
5. Dismantling, inspecting and assembling of Epicyclic gear train gear box and finding out the gear ratios.
6. Dismantling and assembling of constant velocity universal joints. Rzeppa and Bendix Weiss joints.
7. Dismantling and assembling of rear axle. Wheel bearing adjustments.
8. Dismantling, assembling and adjusting of steering gearbox. Finding gear ratio.
9. Dismantling, assembling and adjusting of power steering.
10. Wheel alignment; checking, measuring and adjustment of castor, camber, king – pin inclination, toe – in and toe – out.
    
    Part B
11. Removing and refitting of shock absorber.
12. Study of air suspension and its components.
13. Dismantling and assembling of leaf and coil spring.
14. Dynamic and static balancing of wheels.
15. Valcanizing of tubes and reconditioning of tyres.
16. Dismantling and assembling Dismantling, inspecting and assembling of final drive and differential units. Adjusting of backlash, tooth contact, pre-loading of bearing.
17. Overhauling, adjusting and bleeding of Hydraulic system.
18. Overhauling and adjusting of air brake system.
19. Clutch and brake pedal free play adjustments.
20. Adjust four-wheel drive mechanism for alignment.