Metrology, Machine Tool Maintenance and Testing Lab

METROLOGY

Syllabus:

  1. Introduction to linear measurement
  2. Introduction to angular measurement
  3. Introduction to surface measurements
  4. Linear Measuring Inurnments – Vernier Caliper, Micrometer, Inside Micrometer, Vernier Height gauge, Depth Gauge and Slip Gauge.
  5. Angular Measuring Instruments – Universal Bevel Protractor, Sine Bar.
  6. comparator- Mechanical comparators and Pneumatic comparators.

Exercises:

I. Linear Measurements:

  1. Determination of the thickness of ground MS flat to an accuracy of 0.02mm using vernier caliper.
  2. Determination of the diameter and length of a turned cylindrical (turned in lable exercise) to an accuracy of 0.02mm using vernier caliper.
  3. Determination of the inside diameter of a bush component to an accuracy off 0.02 using vernier caliper.
  4. Determination of diameter of a cylindrical component to an accuracy 0f 0.01mm using micrometer and check the result with digital micrometer
  5. 5. Determination of inside diameter of the bore of a bush cylindrical component to an accuracy of 0.01mm using inside micrometer
  6. Determine the heights of gauge blocks or parallel bars to accuracy of 0.02mm using vernier height gauge and check the result with digital vernier height gauge.
  7. Determine the depth of a blind bore component to an accuracy of 0.02mm using vernier depth gauge.
  8. Determine the thickness of ground MS plates using slip gauges

    II. Angular Measurements:
  9. Determination of angle of v-blocks, dovetails in mechanical components using universal bevel protractor.
  10. Determination of angle of machined surfaces of components using sine bar with slip gauges.
  11. Measurement of V-Thread dimensions.
  12. Measurement of spur gear tooth dimensions.

III. Machine Tool Maintenance & Testing

  1. Dismantling and assembly of tailstock of lathe
  2. Dismantling and assembly of three jaw chuck
  3. Dismantling and assembly of four jaw chuck
  4. Dismantling and assembly of Bench vice
  5. Dismantling and assembly of D C Motor
  6. Dismantling and assembly of A.C. Induction Motor
  7. Dismantling and assembly of Hydraulic cylinders
  8. Dismantling and assembly of Directional control value
  9. Testing of lathe
  10. Testing of Horizontal milling machine
  11. Testing of Shaping machine
  12. Testing of Tool and Cutter grinder
  13. Testing of Pillar type drilling machine
  14. Testing of Radial Drilling machine
  15. Testing of Planning machine

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